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 Major tile repair
Kamado Discussion Forum » Using Kamado cookers » Major tile repair « Previous Next »

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Archive through July 20, 2006Jbean20 7-20-06  7:19 pm
           

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Phinwa
Associate Member
Post Number: 19
Registered: 7-2005
Posted on Thursday, July 20, 2006 - 7:44 pm:    Edit Post Print Post    Delete Post View Post/Check IP   Move Post (Moderator/Admin Only)

FYI when filling the grout use a rubber trowel, put grout on trowel and push into the space between the tile. After you wipe the excess off the tile with a damp sponge two or three times let the rest dry on the tile, then rub off using cheese cloth. works great. Phinwa
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Richardj
Moderator
Post Number: 2086
Registered: 4-2002
Posted on Thursday, July 20, 2006 - 10:37 pm:    Edit Post Print Post    Delete Post View Post/Check IP   Move Post (Moderator/Admin Only)

I go along with the easy part. I would suggest, however, that we tile a little different than you would for flat or for non-heat surfaces. Which is, to apply MUCH more thinset and adhesive than in "normal" tiling applications. What I mean by this is to fill the gaps between tile with adhesive rather than grout because there is very little adhesive in grout. This "locks" the tile by much more surface to hold the tile. The end result is very little room for grout and the grouting is more like staining the color desired. Maybe like "polishing". After many years there becomes a little more space between the tiles (unless sealing has been used) and there is more of a porous surface for the grout. There is a lot of similarity to swimming pool tiling and repair. It seems that each year there are better and better adhesives, but the application remains much the same as it has been forever....slow but easy and in many case rewarding.
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Bugs
Member
Post Number: 49
Registered: 6-2006
Posted on Friday, July 21, 2006 - 10:50 am:    Edit Post Print Post    Delete Post View Post/Check IP   Move Post (Moderator/Admin Only)

is this defect not covered in the warranty?
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Tskiroock
Member
Post Number: 68
Registered: 5-2003
Posted on Friday, July 21, 2006 - 11:35 am:    Edit Post Print Post    Delete Post View Post/Check IP   Move Post (Moderator/Admin Only)

I can knuckle tap around the dome of my 2004 Indonesian K and here a noticable click behind the tile, but the base is rock solid. Can I expect my dome tiles to start falling off soon? I bet much of the dome tile is being held in place by thinset on the on edges of tile and little against the dome. Some grout has flaked off. Is there a manufacturer and color I should be looking for my Cobalt #7? I'll regroute and seal to help the situation.
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Linuxwrangler
Member
Post Number: 187
Registered: 10-2005
Posted on Friday, July 21, 2006 - 12:53 pm:    Edit Post Print Post    Delete Post View Post/Check IP   Move Post (Moderator/Admin Only)

Tony,

I have a '05 Mexican K and I can tap around with my fingernails and find hollow sounding areas, too. Have been able to for months but nothing has come off so the factory advice was basically "stop tapping and worry about it if/when something actually happens". So I did.

But...you do need to take care of the grout. I had a couple early-use pinholes and a little grout crack on the dome. I mixed a tablespoon of grout and worked it in and haven't had the cracks or holes reappear. The grout is available at Home Despot and most hardware stores - it's from one of the big manufacturers but I don't recall the name at the moment. I think the color is "Charcoal" or "Charcoal Grey" or something like that. I'm sure someone will chime in with an authoritative answer.

After touching up the grout, I sealed it. It might help. It might not. But it's cheap and easy insurance and will probably help keep the water from getting under the tile.
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Bugs
Member
Post Number: 51
Registered: 6-2006
Posted on Sunday, July 23, 2006 - 6:10 pm:    Edit Post Print Post    Delete Post View Post/Check IP   Move Post (Moderator/Admin Only)

this is really a stumbling block to me. i still plan to by a ceramic cooker soon after my wedding and this brand is one of the 2 i will choose from. i asked if this was normal and i cant find where that post went.

i see where some folks were offered replacements, so my question is to the owners, if all the tiles fall off do ya'll replace the grill for me. its going to be next year before i by one but im trying to get things all figured out.
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Alanz
Moderator
Post Number: 1055
Registered: 7-2001
Posted on Sunday, July 23, 2006 - 6:27 pm:    Edit Post Print Post    Delete Post View Post/Check IP   Move Post (Moderator/Admin Only)

All the tiles, eh? I don't know anyone who has had that happen <s>
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Bobinfla
Member
Post Number: 1511
Registered: 2-2002
Posted on Sunday, July 23, 2006 - 6:41 pm:    Edit Post Print Post    Delete Post View Post/Check IP   Move Post (Moderator/Admin Only)

Quote (from the website)
"LIFETIME GUARANTEE
We guarantee your Kamado will never "burn out," or break such that the unit looses its ability to function. Our formulas will withstand heat that can be obtained with charcoal. You can truly expect a lifetime of enjoyment.
"

As I read the guarantee, it says nothing about tiles falling off. This to me means that it a maintenance issue. When I've chipped a tile or two (or more), the people @ Kamado were very helpful with information and tips. Most of that information is also included on this forum (using the "search" function).

BOB
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Bugs
Member
Post Number: 52
Registered: 6-2006
Posted on Monday, July 24, 2006 - 4:16 am:    Edit Post Print Post    Delete Post View Post/Check IP   Move Post (Moderator/Admin Only)

ok, that was the question I wanted answered. seems like a few people were offered a replacement in this thread when their tiles fell off. So tiles and tilework is not warrentied i guess.

just curious are these major tile problems maintenance issues? or these people not doing something right according to the maintenance book for there tiles to be falling off like this. im good with maintennace so if thats all it is im ok.

(Message edited by bugs on July 24, 2006)

(Message edited by bugs on July 24, 2006)
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Alanz
Moderator
Post Number: 1056
Registered: 7-2001
Posted on Monday, July 24, 2006 - 6:56 am:    Edit Post Print Post    Delete Post View Post/Check IP   Move Post (Moderator/Admin Only)

Sounds to me like you'll be just fine.
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Grillslave
Member
Post Number: 229
Registered: 7-2001
Posted on Monday, July 24, 2006 - 8:38 am:    Edit Post Print Post    Delete Post View Post/Check IP   Move Post (Moderator/Admin Only)

Bugs,
I think most of the "tile problems" could be traced to maintenance issues (my problems certainly were). The fact of life is that tiles do come loose on almost any surface they are installed on including bathrooms, kitchens, etc. The main cause of tiles coming loose is water getting under the tiles. This happens via water seeping through the grout. The extra issue with the K is that it also goes through heating cycle which means controlling water penetration is even more important. I had a tile kitchen counter once and the tiles near the cook top kept popping off until I woke up and sealed the grout better. The only 100% sure solution is to go textured which has no tiles. It may not look as spectacular but it will be trouble free.

All that said, there is the official guarantee and then there is the people behind the company. What most people have found is that if you deal with the Johnson family in a reasonable, adult fashion they will bend over backwards to help you out. I know that they were very helpful to me, provided expert advice when needed and have provided me several replacement parts at no cost.

Kent
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Vickiesa
New member
Post Number: 10
Registered: 8-2003
Posted on Monday, July 24, 2006 - 10:41 am:    Edit Post Print Post    Delete Post View Post/Check IP   Move Post (Moderator/Admin Only)

Just a follow up...I still have not fixed my tiles as I'm hoping Kamado will get back to me about getting some sheets of tile for this extensive project. I hope they get back to me soon. I've been emailing and calling and haven't heard from them. Cross your fingers....

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